What is So Good About Voron 2.4 3D Printer?

Instruction

The Voron 2.4 is a high-performance 3D printer designed for those who demand precision, speed, and reliability. Developed by the Voron Design team, it sets a new standard in DIY 3D printing. Utilizing a CoreXY kinematic system, the printer offers superior speed and precision by minimizing moving mass, ideal for complex projects. The fully enclosed build chamber maintains a stable environment, crucial for high-temperature materials like ABS and Nylon. Capable of reaching extruder temperatures up to 300°C, it handles a wide range of filaments, including advanced materials. Automatic bed leveling ensures a perfectly level print surface every time, saving time and enhancing reliability. The modular design allows for easy upgrades and customization, tailoring the printer to specific needs. Supported by comprehensive documentation and an active community, the Voron 2.4 is accessible even for DIY beginners. Overall, the Voron 2.4 delivers speed, precision, and versatility, making it ideal for serious makers and professionals.

Why Choose the Voron 2.4 3D Printer?

The Voron 2.4 is a highly customizable, open-source CoreXY 3D printer designed for high print quality and speed.

• CoreXY Kinematics: The CoreXY belt design reduces the moving mass of the print head, leading to higher speeds and better precision for printing.
• High-Quality Components: Using linear rails, precision lead screws, and high-temperature capable hotends helps create excellent prints.
• Modular and Customizable Design: Users can easily modify and upgrade components, enhancing the printer's capabilities over time.
• Stable hoted bed: Unlike the Core XY printers, the hoted bed of Voron 2.4 3D printer is is fixed to the base of printer.
  

How Does the Voron 2.4 Compare to Other 3D Printers?

The Voron 2.4 is compared to other 3D printers.

• Build Volume: Larger build volume (up to 350mm x 350mm x 350mm) compared to most consumer-grade printers.
• Motion System: The CoreXY system is superior to Cartesian and Delta systems in terms of speed and precision.
• Construction Quality: The aluminum frame and high-quality linear rails provide rigidity and stability, reducing vibrations and improving print accuracy.
• Temperature Capabilities: The enclosed build chamber and high-temperature heated bed allow printing with high temperature materials like Nylon, Polycarbonate, and composites.

What Are the Key Features of the Voron 2.4 3D Printer?

Key features of the Voron 2.4

• CoreXY Mechanism: Provides high-speed, accurate movements by minimizing gantry inertia.
• Dual Extrusion Capability: Supports multi-material and multi-color printing with independent extruder setups.With multi-material printing there are many different systems that can be attached such as the ERCF or the (Enraged Rabbit Carrot Feeder). This system is open source and can be modified. Builders can purchase a kit or Source the parts themselves.
  • Palette 3 Pro by Mosaic ManufacturingA closed source system it allows up to eight different filaments which are splice into a single strand as they're being fed into the 3D printer allowing for multicolor and multi-material printing. It has multi-material and multicolor capabilities Has built-in filament slicing and it's also compared with high speed systems.
  • Prusa MMU2S (Multi-Material Upgrade 2S)Open source multi-material filament switcher. It allows up to five different filaments by retracting one strand of filament and then inserting another. It has filament sensors for each input and it's compatible for Voron 2.4 with some modifications and some proper integration with firmware.
  • E3D Hemera (Dual Drive Extruder)This multi-material extruder is a Precision dual Drive exterior system designed for Reliable multicolor Extrusion is a compact energy design that uses high torque for precise filament control it has a compatibility with a wide variety of different filaments and can be installed on the Voron 2.4.
  • Idex (Independent Dual Extruder)Is a system that is comparable with Voron that allows two independent extruders moving along the x axis independently allowing for multi-material multi-color printing without having to purge the print head every single time. This saves filament and time using multiple print heads like this.
  • Multi-material printing head systems are always under development in their new systems constantly being developed which go way further than what is listed here
• Enclosed Build Chamber: Maintains a stable thermal environment, crucial for reducing warping in high-temperature materials. Since Voron 2.4 is an open source 3D printer there have been many different types of build chamber variations that have been made by the community. Most people stick to the default configuration While others customize it to their liking.
  • Voron 2.4 Standard Enclosure by Voron Design Team: This is the standard Voron 2.4 enclosure that comes with the default instructions or kits
  • Voron 2.4 LDO Enclosure by LDO3D: Another open source for run enclosure which is designed to be compatible with the afterburner tool head.
  • Voron 2.4 Trident Enclosure by Nevermore Designs: This enclosure designed to be compatible with the Nevermore Trident tool head is comprised of mostly out of PETG and has a built-in spool holder compared to the other enclosures
• Automated Bed Leveling: Typically uses an inductive probe or BLTouch for precise first-layer adhesion, essential for large prints.
• High-Temperature Heated Bed: Capable of reaching up to 110°C, necessary for materials like ABS and Nylon.
• 32-bit Controller Board: Runs firmware like Klipper or Marlin, enabling smooth motion planning and faster processing speeds. Voron2.4 is an open source 3D printer there are many different types of controller Boards compatible with Voron 2.4
• Please be aware please do your own research when searching for compatible boards as their hardware and software change frequently and new boards are being created.
  • Duet 3 6HCis a 32 bit controller board featuring 6 high current stepper drivers support for multiple Z probes and bed leveling sensors. it also has Integrated networking capabilities for Remote Management and it is expandable with additional duet 3 expansion boards
  • Duet 2 WiFi/EthernetThis Board is available in both Wi-Fi and ethernet versions it has five high current stepper motor drivers built in Wi-Fi or ethernet for remote control along with support for multiple heaters and fans. It also has expandable slots with duet expansion boards.
  • SKR 1.3/1.4/1.4 Turbo (BigTreeTech)This printer board is a popular and cost-effective 32-bit controller board with a large following in the 3D printing Community it supports up to five separate drivers. For different displays and control interfaces its firmware supports Marlin and other open source firmware.
  • Octopus V1.1 (BigTreeTech) This type of 32-bit controller board is designed for very complex 3D printer setups and has eight stepper drivers. It also  supports multi-axis and multi extruder configurations. It has multiple temperature and fan outputs and support for advanced features like input shaping and sensorless homing; it has firmware support from Marlin and Clipper.
  • Einsy Rambo This 32-bit board was originally created for crucial printers but it's compatible with Voron builds. The  integrated stepper drivers come with overvoltage  protection, multiple input output options and its firmware supports Marlin.
  • SmoothieboardThis is an older 32-bit controller board known for smooth motion control and firmware support has five stepper motor drivers Offer support for external drivers is USB and ethernet connectivity it has extensive documentation and Community Support. Firmware is compatible with smoothie wear or other open source firmware

• Advanced Filament Handling: Features like filament sensors and high-quality extruders ensure consistent filament flow and minimize print failures.

How Do You Build a Voron 2.4 3D Printer?

Building a Voron 2.4 involves many steps. You can ether buy a kit to assemble or source all the parts yourself. The official site offers extensive instructions on how to assemble the Voron 3D printer.

1. Sourcing Parts:
   • Frame: Aluminum extrusions and corner brackets for rigidity. The more rigid the frame the less flaws in the print.
   • Motion System: Linear rails, belts, and pulleys for precise movement. The use of CoreXY allows for more precise movement but needs longer belts.
   • Electronics: Stepper motors, a 32-bit controller board (e.g., Duet, SKR), and stepper drivers.
   • Hotend and Extruder: High-flow hotend (e.g., E3D V6, Slice Engineering Mosquito) and direct drive extruder (e.g., Bondtech, BMG).
2. Frame Assembly:
   • Aluminum extrusion frame, ensuring it is square and rigid. The more rigid the frame the less artifacts are put into the print from vibration.
   • Corner brackets and gussets for additional stability are designed for the rigidity of the machine.
3. Motion System:
   • linear rails on the frame for X, Y, and Z axes. These types of rails help reduce backlash in the system resulting in cleaner prints.
   • CoreXY belt system with precision pulleys and tensioners. This system allows for just the print head and X and Y axis to move while the Z axis stays still creating less wobble.
   • lead screws and anti-backlash nuts for the Z-axis. These allow for precision lifting of the Z-axis
4. Extruder and Hotend:
   • Direct drive extruder on the X-carriage allows for fast movement of the print head.
   • The high-temperature hotend connects the necessary wiring for heating and thermistor; some print heads can include a CAMbus which can house accelerometers to lessen vibration.
5. Wiring and Electronics:
   • Stepper motors the more steps each motor has the more precise movements it can perform.
   • Endstops or sensors for homing tell the printer where the end of the rail is.
   • The heated bed and hotend needs to be set up properly ensuring power management.
   • Control board firmware setup is necessary using desired firmware (e.g., Marlin, Klipper) for the Voron 2.4 setup.
6. Calibration:
   • Perform mechanical calibration, ensuring all axes are level and movements are smooth.
   • Conduct firmware calibration, setting steps/mm for all axes and configuring bed leveling parameters.
   • Test print small calibration objects to fine-tune settings for optimal performance.

What Materials Can the Voron 2.4 3D Printer Use?

The Voron 2.4 is versatile in handling various materials, including:

• PLA (Polylactic Acid): Easy to print, with low warping, ideal for beginners and general-purpose printing.
• ABS (Acrylonitrile Butadiene Styrene): Requires a heated bed and enclosure to prevent warping and layer splitting.
• PETG (Polyethylene Terephthalate Glycol): Offers a good balance of strength, flexibility, and ease of printing.
• TPU (Thermoplastic Polyurethane): Flexible material, ideal for printing objects that need to bend or stretch.
• Nylon: High-strength, durable material requiring high temperatures and good bed adhesion.
• Carbon Fiber Composites: Enhanced strength and rigidity, requiring a hardened nozzle due to abrasiveness.
• Polycarbonate (PC): Extremely strong and heat-resistant, suitable for functional prototypes and end-use parts.

How Does the Voron 2.4 Improve Print Quality?

The Voron 2.4 improves print quality through many different ways with the use of different components  and materials.

• Rigid Frame Construction: Minimizes vibrations and maintains dimensional accuracy. Frames are constructed from aluminum extrusions 20mm x 20mm
• Precision Motion System: CoreXY mechanism ensures smooth and accurate movements, reducing print artifacts.
• Advanced Bed Leveling: Automated bed leveling compensates for any surface irregularities, ensuring a perfect first layer.
• Effective Thermal Management: Enclosed chamber and heated bed maintain a stable environment, reducing warping and improving layer adhesion.
• High-Quality Components: Linear rails, precision lead screws, and advanced extruders contribute to consistent, high-quality prints.

What Maintenance Does the Voron 2.4 Require?

Regular maintenance tasks include:

• Lubricating Linear Rails: Apply appropriate lubricants to ensure smooth motion and prolong the life of the rails.
• Checking Belt Tension: Regularly inspecting and adjusting the tension of the CoreXY belts to maintain motion accuracy. If the belts become lose the print quality will be greatly diminished.
• Cleaning the Extruder and Hotend: Regularly clean the nozzle with a brass brush and  keep extruder gears being free of debris to prevent clogs and jams  and ensure consistent filament flow.
• Firmware Updates: Periodically update the firmware to incorporate new features and improvements.
• Inspecting Electrical Connections: Check wiring and connectors for wear or damage to prevent electrical issues.

Conclusion

In summary, the Voron 2.4 3D printer is built for precision, speed, and customization. Its well built features and robust design make it an excellent choice for both hobbyists and professionals seeking a high-performing 3D printer. With the ability to handle a wide range of materials and the support of a strong community,

FAQs

Is the Voron 2.4 hard to build?

Yes, assemble a Voron 2.4 is more difficult and time-consume than i3 frame 3D printers. Even you are a professional enthusiast in 3D printing, you may need more than 30 hours to build it. Even with a detailed configuration list, you need to decide choose some parts and test it to be a working machine.

What is the cost of building a Voron 2.4?

The cost of building a Voron 2.4 typically ranges between $1,000 and $2,000, depending on the choice of components and sources. The costs included are for the frame, motion system, electronics, hotend, and extruder.

How long does it take to assemble a Voron 2.4?

Assembly time varies from what variation of machine to another , generally taking between 20 to 40 hours based on the builder's experience and familiarity with the process.